Quality KPIs, SPC and laboratory reporting for production and laboratory
When a measurement series stands out, quality management and the laboratory must be able to see which batch, test method and unit underlie it. A measured value corrected afterwards shows how the change can be traced in the quality report.
33 specialist profiles and the additional offer from T-NEX
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In quality management, a trend report on approved measured values would be a possible use for T-NEX. A controlled export of test data would allow the comparison down to test characteristic and batch.
Example question Is the anomaly still recognisable if only values from the same measurement method are compared?
Enact collects quality data from running processes. Preconfigured dashboards support recording and analysis. For a comparison of several plants, an identical test characteristic with different local designations should be worked through before a joint analysis is approved.
Assessment: Manufacturers with regular comparison of quality characteristics.
Suitable tasks
SPC dashboards; cross-plant quality analysis
Data and integration
Process and quality data from connected sites.
AI functions
Not documented as a function in the sources consulted. This does not mean that no AI is offered.
Operating model
Cloud-native SPC solution.
Pricing basis
Ask the provider about the price and the modules included.
Check before selecting
Are characteristic designations and specification limits harmonised across the sites?
Labgraphs prepares data from the LabCollector modules with its own charts and queries. The sample module manages samples and their relationships to other records. A laboratory can use it to clarify, for example, whether a series of related samples can be traced back to the same original sample and evaluated together.
Assessment: Laboratories with an individually structured sample and data structure.
Suitable tasks
Sample overviews; charts on laboratory queries; comparison of sample series
Data and integration
Data from LabCollector modules and defined queries.
AI functions
Not documented as a function in the sources consulted. This does not mean that no AI is offered.
Operating model
Clarify the operating model for the specific part of the offer.
Pricing basis
Ask the provider about the price and the modules included.
Check before selecting
Which link counts the original sample and which counts a derived subsample?
Agilent SLIMS supports laboratory orders through to analysis and report generation. For a described analytical use, Agilent shows a graphical overview of samples, workflows, instruments and supplies. This can make backlogs and free capacity visible. For other types of laboratory, it must be clarified which views are available unchanged.
Assessment: Analytical laboratories with a shared overview of orders and instrument status.
Suitable tasks
Sample status; laboratory capacity overview; test reports
Data and integration
Sample, instrument and workflow data of the configured SLIMS application.
AI functions
Not documented as a function in the sources consulted. This does not mean that no AI is offered.
Operating model
Clarify the operating model for the specific part of the offer.
Pricing basis
Ask the provider about the price and the modules included.
Check before selecting
Which industry-specific views are included in the configuration offered?
For manufacturing, AssurX cites dashboards and analyses on internal quality, supplier performance and open corrective actions. This allows different areas of responsibility to be viewed in one overview. For an escalation, in addition to the age of the case, it should also be visible who has to make the next decision and what evidence is still missing for it.
Assessment: Manufacturers with several quality-related action processes.
Suitable tasks
Open CAPAs; supplier performance; internal quality KPIs
Data and integration
Cases, actions and performance data recorded in the AssurX QMS.
AI functions
Not documented as a function in the sources consulted. This does not mean that no AI is offered.
Operating model
Clarify the operating model for the specific part of the offer.
Pricing basis
Ask the provider about the price and the modules included.
Check before selecting
Which definition applies to overdue actions and paused cases?
Beckhoff provides reporting for TwinCAT Analytics and Scope via the Reporting Server. Configuration files define structure and order. This helps teams that have to produce the same technical evidence repeatedly from a machine trial.
Assessment: Mechanical engineering and commissioning with standardised test procedures.
Benchling Insights analyses experimental and operational data within the platform. Users can create dashboards and run SQL queries. The starting point is, for example, a series of experiments with shared sample attributes. Whether the results are actually comparable depends on identical units, experimental conditions and documented analysis steps.
Assessment: Biotechnology development with regularly evaluated experiment series.
Suitable tasks
Experiment series; laboratory dashboards; analysis of structured experiments
Data and integration
Structured experimental and operational data in Benchling.
AI functions
Not documented as a function in the sources consulted. This does not mean that no AI is offered.
Operating model
Clarify the operating model for the specific part of the offer.
Pricing basis
Ask the provider about the price and the modules included.
Check before selecting
How are changed protocols and analysis parameters taken into account in the comparison?
With Success.Net, quality targets can be defined, characteristic values recorded and results prepared for different recipients. For a management report, the assignment of the actual value to the agreed target is decisive. An example with a changed calculation rule shows whether the comparison over time remains reliable from a specialist point of view.
Assessment: Quality management with target agreements per process.
DataLyzer Qualis Analytics creates control charts, histograms and Pareto analyses from selected process data. Data points can be included or excluded based on attributes. For a line comparison, the quality manager should therefore document which filters were active and whether a deviating data point was removed because of a documented special case.
Assessment: Manufacturing quality with statistical analysis of process characteristics.
Suitable tasks
Control charts; Pareto analysis; comparison of process characteristics
Data and integration
Measurement data with the process attributes maintained for the comparison.
AI functions
Not documented as a function in the sources consulted. This does not mean that no AI is offered.
Operating model
Clarify the operating model for the specific part of the offer.
Pricing basis
Ask the provider about the price and the modules included.
Check before selecting
How does it remain traceable why a measurement point was excluded from an analysis?
Greenlight Guru describes dashboards for, among other things, open quality events, training completion and development milestones. For medical technology teams, a product change lends itself as a model case. This makes visible which quality tasks are still open and whether the training status relates to exactly the approved version.
Assessment: Medical device manufacturers with product-related quality control.
Suitable tasks
Open quality events; training status; development milestones
Data and integration
Quality, development and training data from the modules used.
AI functions
Not documented as a function in the sources consulted. This does not mean that no AI is offered.
Operating model
Clarify the operating model for the specific part of the offer.
Pricing basis
Ask the provider about the price and the modules included.
Check before selecting
Can KPIs be narrowed down to the product and document version concerned?
GainSeeker combines statistical process monitoring and customisable dashboards for different responsible persons. An operator needs a different view of a running measurement series than plant management needs of recurring quality problems. In the test, both roles should be able to trace the same variance from the first indication to the underlying process.
Assessment: Manufacturing companies with a central and workstation-level quality view.
qs-STAT statistically analyses production-related quality data and determines process capability indices. For interpretation, the selection of suitable measurement series is more important than simply outputting a single Cpk value. The test should therefore also consider a process with changing conditions, whose data must be assessed separately before a joint calculation.
Assessment: Quality engineers with requirements for traceable capability evidence.
Suitable tasks
Process capability; statistical quality analysis; process qualification
Data and integration
Production-related measurement and quality data in the Q-DAS environment.
AI functions
Not documented as a function in the sources consulted. This does not mean that no AI is offered.
Operating model
Clarify the operating model for the specific part of the offer.
Pricing basis
Ask the provider about the price and the modules included.
Check before selecting
Which evaluation strategy and distribution assumption underlie the reported value?
The integrated report generator of ibaAnalyzer creates individual analysis, quality, production and fault reports. The presentations can be designed for different output formats. For technical documentation, a repeatable report on the same fault is sensible, with its time window and measurement channels clearly identified.
Assessment: Production engineers with measurement data close to the machine.
Suitable tasks
Fault reports; production reports; quality evidence
Data and integration
Measurement and process data analysed in ibaAnalyzer.
AI functions
Not documented as a function in the sources consulted. This does not mean that no AI is offered.
Operating model
Clarify the operating model for the specific part of the offer.
Pricing basis
Ask the provider about the price and the modules included.
Check before selecting
Are time window, measurement channel and calculation used reproducible in the report?
Ideagen describes bringing together quality data from several sites in dashboards. Supplier performance and test results can be included in KPI management. Before a plant comparison, the plant should check whether different scopes of testing are taken into account. A plant with more documented tests may otherwise appear more conspicuous solely because of its higher testing density.
Assessment: Multi-site companies with shared quality oversight.
Suitable tasks
Site comparison; supplier quality; quality KPIs
Data and integration
Quality, test and supplier data from the integrated areas.
AI functions
Not documented as a function in the sources consulted. This does not mean that no AI is offered.
Operating model
Clarify the operating model for the specific part of the offer.
Pricing basis
Ask the provider about the price and the modules included.
Check before selecting
How are sample size and testing density taken into account in the site comparison?
LabVantage Analytics is used to analyse laboratory and other company data. Users can explore and visualise data and share results via system-wide reporting. For a production release, traceability from the conspicuous value to the specific test is important, especially if several laboratories record the same characteristic using different methods.
Assessment: Laboratory organisations with several specialist data sources.
Suitable tasks
Laboratory analyses; cross-site analysis; visualisation of test data
Data and integration
LIMS data and other company data integrated for the analysis.
AI functions
Not documented as a function in the sources consulted. This does not mean that no AI is offered.
Operating model
Clarify the operating model for the specific part of the offer.
Pricing basis
Ask the provider about the price and the modules included.
Check before selecting
Which records can be traced back to the approved test?
For its QA/QC variant, LabWare describes the selection of samples and results for trend displays, control charts and stability curves. The KPI view can be designed by role. Before an analysis is approved, it should be clear which samples were tested with which method and which repeat measurements went into the curve.
Assessment: Analytical testing laboratories and materials testing in production.
Suitable tasks
Control charts; stability trends; sample comparison
Data and integration
Sample and result data of the LabWare modules used.
AI functions
Not documented as a function in the sources consulted. This does not mean that no AI is offered.
Operating model
The QA/QC variant described here is offered as SaaS.
Pricing basis
Ask the provider about the price and the modules included.
Check before selecting
How are method changes and repeat tests marked in the trend?
Quick SPC supports the recording of measured values as well as statistical quality and process analyses. The manufacturer describes applications ranging from simple measuring tasks to more complex gauge applications on the shop floor. For the assessment, a real component with several characteristics should be used, so that the assignment, unit and testing frequency of each measured value remain visible.
Assessment: Manufacturing plants with distributed measuring stations and statistical quality control.
Suitable tasks
Measured value analysis; SPC on the shop floor; test characteristic comparison
Data and integration
Measured values from the connected gauges and manufacturing measuring stations.
AI functions
Not documented as a function in the sources consulted. This does not mean that no AI is offered.
Operating model
Clarify the operating model for the specific part of the offer.
Pricing basis
Ask the provider about the price and the modules included.
Check before selecting
Which device interfaces and statistical analyses are included in the scope required?
MasterControl Insights presents data from the platform's modules in interactive quality dashboards. Prepared views can be drilled down to further detail. For a management meeting, the definition of the data status is decisive. Open cases and events whose actions have already been verified as effective should remain distinguishable as different states.
Assessment: Quality organisations in life sciences and regulated production.
Suitable tasks
Quality cockpit; case analysis; management review
Data and integration
Data from the connected MasterControl modules.
AI functions
Not documented as a function in the sources consulted. This does not mean that no AI is offered.
Operating model
Clarify the operating model for the specific part of the offer.
Pricing basis
Ask the provider about the price and the modules included.
Check before selecting
What permission is needed to switch from a dashboard to the underlying case?
Real-Time SPC offers reports and dashboards for process monitoring. The documentation distinguishes views by user role. Anyone who wants to follow up a variance should therefore test the engineer view and the display at the workstation with the same test characteristic.
Assessment: Quality teams with ongoing statistical process monitoring.
Suitable tasks
SPC analysis; process performance report; quality monitoring
Data and integration
Measured values and quality characteristics in the SPC system.
AI functions
Not documented as a function in the sources consulted. This does not mean that no AI is offered.
Operating model
Clarify the operating model for the specific part of the offer.
Pricing basis
Ask the provider about the price and the modules included.
Check before selecting
Which views does the operator need and which do the quality engineers receive?
OnQ Software describes a BI suite based on Qlik Sense for analysing QLIMS data. The underlying laboratory application manages sample status, test workflows and result calculations. For a throughput time analysis, it should be clarified in advance whether it begins with sample receipt, registration or the actual processing.
Assessment: Testing laboratories with a need for analyses owned by the specialist department.
Suitable tasks
Laboratory BI; sample status; analysis of test workflows
Data and integration
Sample, result and workflow data from QLIMS.
AI functions
Not documented as a function in the sources consulted. This does not mean that no AI is offered.
Operating model
Clarify the operating model for the specific part of the offer.
Pricing basis
Ask the provider about the price and the modules included.
Check before selecting
Which analysis is available for the QLIMS version used and the intended BI scope?
PeakAvenue describes analyses of quality KPIs in the Quality Center. The development application e1ns Cloud, in turn, can prepare KPIs and maturity assessments for project managers. Ongoing process analysis requires different data than a maturity decision in the development project. Both needs should be assigned separately in the offer.
Assessment: Quality and development managers with product-related analyses.
QC-CALC SPC Pro can generate reports manually or on a schedule. After data cleansing, earlier analyses can be re-run. The documented functions include control charts and statistical analyses. With repeated output, it should remain recognisable which data status corresponded to the report originally delivered to the customer.
Assessment: Quality departments with regular analyses of manufacturing data.
Suitable tasks
SPC reports; control charts; scheduled quality analyses
Data and integration
Production measured values available in QC-CALC.
AI functions
Not documented as a function in the sources consulted. This does not mean that no AI is offered.
Operating model
Clarify the operating model for the specific part of the offer.
Pricing basis
Ask the provider about the price and the modules included.
Check before selecting
How are the original report and a later recalculation distinguished from each other?
QBench combines configurable laboratory dashboards with the analysis and sharing of test results. PDF, CSV and EDD outputs are described for different recipients. During introduction, it is worth comparing the approved results view with the exported data set, so that, for example, unit, test status and detection limit remain consistent.
Assessment: Testing laboratories with internal analyses and external hand-over of results.
Suitable tasks
Test result reports; laboratory dashboards; electronic hand-over of results
Data and integration
Test and sample data in the QBench LIMS.
AI functions
Not documented as a function in the sources consulted. This does not mean that no AI is offered.
Operating model
Cloud-based LIMS.
Pricing basis
Ask the provider about the price and the modules included.
Check before selecting
Which result attributes are transferred in each output format required?
QT9 BI visualises data from the platform's quality, ERP and MRP modules. For the manufacturing QMS, the provider describes customisable dashboards with quality KPIs. If supplier events are to be analysed together with production volume, the assignment to item, supplier and lot is a suitable acceptance test.
Assessment: Manufacturing companies with quality management and operational QT9 applications.
Suitable tasks
Quality dashboards; QMS and ERP KPIs; supplier events
Data and integration
Data from the QT9 QMS, ERP and MRP modules used.
AI functions
Not documented as a function in the sources consulted. This does not mean that no AI is offered.
Operating model
Clarify the operating model for the specific part of the offer.
Pricing basis
Ask the provider about the price and the modules included.
Check before selecting
Which modules and links are needed for the desired joint report?
Qualio prepares quality data for management reviews and status reports. For Event Analytics, the provider requires a plan with the corresponding module as well as suitable user rights. When selecting, a quality event should be followed through several processing stages, so that the KPI for management and the operational processing status match.
Assessment: Quality managers with regular status and review meetings.
Suitable tasks
Quality status; event analyses; management review
Data and integration
Qualio QMS data and events of the module that has been activated.
AI functions
Not documented as a function in the sources consulted. This does not mean that no AI is offered.
Operating model
Clarify the operating model for the specific part of the offer.
Pricing basis
Ask the provider about the price and the modules included.
Check before selecting
Which analyses are available to the user role required in the plan offered?
Sapio describes searching across different types of laboratory data as well as statistical calculations and interactive charts. Samples and batches can serve as specialist reference points. For a production plant, a follow-up query from quality assurance is a meaningful test. Is it possible to switch from the batch comparison to the individual sample used and its result?
Assessment: Production-related testing laboratories with sample and batch reference.
LabSolutions Insight supports the analysis of chromatograms from mass spectrometry. The software can highlight peaks based on defined criteria, such as retention time, ion ratio or concentration. This allows measurement series to be reviewed specifically for results that need checking. The specialist assessment remains dependent on the methods and limit values used.
Assessment: Analytical laboratories with recurring review of numerous chromatograms.
Suitable tasks
Chromatogram comparison; test criteria for peaks; analytical result reports
Data and integration
Chromatograms and quantified measured values from the intended instrument environment.
AI functions
Not documented as a function in the sources consulted. This does not mean that no AI is offered.
Operating model
Clarify the operating model for the specific part of the offer.
Pricing basis
Ask the provider about the price and the modules included.
Check before selecting
How are borderline cases treated when several test rules trigger at the same time?
SoftExpert describes KPI dashboards for monitoring quality processes. The Analytics module bundles data of various origins in tables and charts. For a joint management report, it must be clarified which data is available directly from the QMS and which has to be connected.
Assessment: Quality managers with several QMS processes.
STARLIMS Advanced Analytics analyses data from laboratory operations. Time trends over weeks or months can make recurring patterns visible. For laboratory management, it is helpful to separate sample volume from investigations actually completed. Otherwise, rising throughput could be explained simply by a different mix of test orders.
Assessment: Laboratory managers with recurring analysis of operational and test data.
Suitable tasks
Laboratory operations KPIs; Time comparisons; Test volume
Data and integration
Activities and results of laboratory operations recorded in STARLIMS.
AI functions
Not documented as a function in the sources consulted. This does not mean that no AI is offered.
Operating model
Clarify the operating model for the specific part of the offer.
Pricing basis
Ask the provider about the price and the modules included.
Check before selecting
Which types of investigation are shown together and which are considered separately?
SampleManager LIMS offers statistical quality control with configurable control charts. The analytics solution also describes AI models that can flag conspicuous samples or results for further review. For technical acceptance, a laboratory should test known anomalies and inconspicuous control samples together and then assess the hits itself.
Assessment: Industrial quality laboratories with recurring analytical tests.
Suitable tasks
Statistical quality control; Conspicuous test results; Control charts
Data and integration
Test and sample data in SampleManager LIMS.
AI functions
Detect anomalies
Operating model
Clarify the operating model for the specific part of the offer.
Pricing basis
Ask the provider about the price and the modules included.
Check before selecting
What volume of data does the model need, and who assesses flagged results from a technical perspective?
Veeva Vault QMS manages deviations, complaints, audits and corrective actions, among other things. A reporting interface can prepare the corresponding quality events as KPIs and dashboards. A helpful test is to show opened actions, closed actions and actions closed after an effectiveness check separately over several periods.
Assessment: Life sciences companies with aligned quality processes.
Suitable tasks
Variance reports; CAPA KPIs; Quality events
Data and integration
Event and action information in Vault QMS.
AI functions
Not documented as a function in the sources consulted. This does not mean that no AI is offered.
Operating model
Clarify the operating model for the specific part of the offer.
Pricing basis
Ask the provider about the price and the modules included.
Check before selecting
Which status transitions count as the technical completion of an action?
Waters documents the use of control charts to monitor system performance for the Empower chromatography data system. The measurement of a reference solution can thus be tracked over several runs. For an operational quality evaluation, it needs to be clarified whether an observed trend is due to the measuring system, the test method or the sample examined.
Assessment: Quality control laboratories with recurring chromatographic tests.
Suitable tasks
Control charts; System suitability; Trend of reference measurements
Data and integration
Chromatographic measurement and system suitability data in Empower.
AI functions
Not documented as a function in the sources consulted. This does not mean that no AI is offered.
Operating model
Clarify the operating model for the specific part of the offer.
Pricing basis
Ask the provider about the price and the modules included.
Check before selecting
Which reference measurements are combined, and how are instrument changes identified?
ZEISS PiWeb prepares quality data for interactive measurement reports. Readers can navigate to the relevant results within the report instead of searching for each measurement in a separate printout. For procurement, a complete test run from the individual characteristic to the comparison of several workpieces should be played through.
Assessment: Metrology and quality assurance with recurring workpiece inspections.
SynergySPC records measured values at the workstation and makes them available immediately as a statistical process display. For managers, condensed reports and trends from the same production data are described. For selection, a characteristic is suitable in which a short-term shift in the line mean is visible although the daily summary remains inconspicuous.
Assessment: Manufacturers with quality monitoring at the machine and central analysis.
Suitable tasks
SPC at the workstation; Quality trends; Management reports
Data and integration
Recorded measured values and process data from production.
AI functions
Not documented as a function in the sources consulted. This does not mean that no AI is offered.
Operating model
Clarify the operating model for the specific part of the offer.
Pricing basis
Ask the provider about the price and the modules included.
Check before selecting
Which time aggregation can mask critical short-term effects?
